Space Saving Auto Electrical Avss Automotive Wire for Ultra-Compact Vehicle Wiring

• Customization: Available
• Type: Insulated
• Conductor Type: Stranded
• Model NO.: AVSS
• Application: Avss Wire Is Widely Used in:
• Conductor Material: Copper
• Sheath Material: PVC
• Insulation Material: PVC
• Material Shape: Round Wire
• Range of Application: Avss Wire Is Widely Used in:
• Certification: ISO9001, CE, CCC, RoHS
• Brand: Swell
• Temperature Rating: -40°C to 80°C
• Voltage Rating: 60V
• Conductor: Stranded Bare Copper
• Insulation: Super Thin-Wall PVC (Lead-Free)
• Standards: JIS C 3406, Jaso D611
• Flame Resistance: Standard Automotive Flame Performance
• Compliance: RoHS Compliant
• Colors: Solid and Striped Options
• Transport Package: Standard Export Carton
• Specification: See the table
• Trademark: SWELL
• Origin: China
• HS Code: 85444999
• Production Capacity: 300000km/Year
• Package Size: 30.00cm * 30.00cm * 24.00cm
• Package Gross Weight: 1.000kg
• Lead Time: 105 days (1 - 150000000 Meters) ; To be negotiated ( > 150000000 Meters)

Product Description

Product Introduction

AVSS Automotive Wire – Super Thin-Wall PVC 80°C Wire for Ultra-Compact Vehicle Wiring

AVSS automotive wire is a super thin-wall PVC insulated cable widely used in Japanese automotive wiring systems.

It is designed to minimize outer diameter while maintaining reliable electrical and mechanical performance.

Compared to standard AV and AVS wires, AVSS significantly reduces insulation thickness, making it ideal for high-density harness designs and complex routing in modern vehicles.

AVSS Wire Advantages

· Ultra-thin insulation for maximum space saving 

· Lightweight design for modern vehicles 

· High flexibility for complex routing 

· Suitable for high-density wiring harness 

· Reliable electrical performance in low-voltage systems 

· Supports custom colors and specifications

AVSS Wire Applications

AVSS wire is widely used in:

· Dashboard wiring 

· Door systems and mirrors 

· Automotive lighting systems 

· Small electrical units 

· Motorcycle and compact vehicle wiring 

· ECU peripheral connections

· 

Typical customers include: 
Sineng, GoodWe, Alpha ESS, Pylontech, BYD, Geely, GAC, Dongfeng, etc

Model	Conductor			Insulation		Max Conductor Resistance at 20°C(Ω/m)
	Cross Section (mm²)	Stranded (No./mm)	Diameter (mm)	Thickness (mm)	Diameter (mm)
AVSS	0.3f	19/0.16	0.80	0.33	1.45	48.8
	0.3	7/0.26	0.78	0.34	1.45	50.2
	0.5f	19/0.19	0.96	0.35	1.65	34.6
	0.5	7/0.32	0.96	0.35	1.65	32.7
	0.75f	19/0.23	1.16	0.35	1.85	23.6
	0.85	19/0.24	1.21	0.32	1.85	21.7
		7/0.40	1.20	0.33	1.85	20.8
	1.25f	37/0.21	1.47	0.34	2.15	14.6
	1.25	19/0.29	1.46	0.35	2.15	14.9
	2f	37/0.26	1.83	0.41	2.65	9.5
	2	19/0.37	1.85	0.45	2.75	9.0
Note: * f in the specification indicates a stranded flexible conductor.

Compliance & Certification

Our AVSS wires comply with:

· JASO D611 compliant 

· JIS C 3406 compliant 

·  RoHS compliant

 Ackaging & Delivery

• Standard coil or spool packaging

• Custom packaging available

• Fast production lead time

• Export-ready packaging

Customization Options

We support full customization:

·  Conductor size 

·  Color (solid / striped) 

·  Length 

·  Harness processing

FAQ

Q1: What is AVSS wire used for?
AVSS wire is used for ultra-compact automotive wiring in dashboards, doors, lighting, and small electrical systems.

Q2: What is the difference between AVSS and AV wire?
AVSS has thinner insulation, offering smaller outer diameter and better space-saving performance.

Q3: Is AVSS suitable for high-temperature applications?
AVSS is rated for 80°C and is suitable for standard automotive interior applications.

Q4: Do you support customization?
Yes, custom sizes, colors, and harness solutions are available.

Swell Cable Is Proud To offer Our Custom Wire Services

Swell Cables provides full-service custom wire manufacturing, supporting:

· Engineering projects

· High-temperature applications

· OEM and bulk production

· Precision electronic assembly

If you have any questions or need any information about our Services, feel free to contact us! It only takes one call or message to get experienced assistance.

Main Product

Company Profile

      At SWELL CABLES, we specialize in high-quality industrial cables, especially UL hook-up wires and automotive wires, charging cables, energy storage cables, drag chain cables, control cables, and more. With over 20 years of expertise, we serve industries such as consumer electronics, renewable energy, electric vehicles, industrial automation, and 5G communications.

      Our trusted customers and end users include brands like Midea, Joyoung, and BYD. We are also proud to be the exclusive supplier of wires and cables for GLOBE's 5G base station terminals in the Philippines, highlighting our global reach and reliability.

      With over 15,000 square meters of manufacturing space and a team of 200+ professionals, we offer custom cable solutions tailored to meet specific customer needs. Our products are certified to international standards such as ISO 9001, ISO 14001, IATF 16949, UL, CE, CUL, CCC, and more.

      At SWELL CABLES, we are driven by a simple yet powerful vision: to lead with technology, operate with agility, and grow globally. Our commitment is to excellence. Every cable we produce reflects our relentless pursuit of quality, safety, and innovation. 

Company Advantage

Certifications

Production Equipment

Packaging & Shipping